Hi all, TracyG here w/ an update on the carb and my Subaru.
2 weeks ago I Grooved the iron throttle body/base from the junkyard carb thats same as on my Subie. First of all I used a cut down carbide ball bit to start grooving, then switched to the medium bit to actually groove it. The carbide bit was only vaguely like our bits, but it got me started.
Used low speed and plenty of cutting oil on both bits. The Medium bit IS still useable!! I'm just glad there aren't many iron carb throttle bodies around!!
I wound up w/ about a 3/4 groove didn't go under the thin section by the big screw, didn't want to risk using epoxy there. I wound up digging thru the throttle disc using a 30 degree angle to groove. Switched the disc from my original carb to fix that.
While the carb was off i attacked vacuum leaks-replaced 6 or7 original equip vacuum hoses, this engine has plenty of 'em!
When reinstalled the engine ran badly, I pulled the Pulstar plugs that had maybe 15k on em. One had its center electrode all worn back, so I junked 'em and used new NGK stock style w/ added 20% gap. I won't use Pulstar plugs again.
Also did a wet/dry compression test, one cyl. is down 13 lbs. from other 3.
With new plugs it ran a lot better, my cap, rotor and wires all seem good. I did a computer relearn on this car, but I'm not sure that did anything, remember its an '85 and a feedback carb.
I still suspect 1 or 2 possible vac. leaks, but overall the car seems to be gradually improving. There is no dramatic power increase, but if you drive gently the power seems to increase i.e. speed builds w/ a steady throttle.
Tried backing initial timing off several degrees, it didnt like that reset to 11 deg. initial w/ advance hose plugged then reconnected after timing. Still have to calculate MPG, hard to say yet.
I think the Groove is pretty big in proportion to primary bore size of 1 inch. Sometimes it feels like the car has better power, other times like no change. But- this car has always been iffy like that. It is underpowered to begin with, but is far better than when I bought it yrs ago.
I do have a 5 cent theory about groove placement. Ron and Karl in Tacoma said to back out the throttle idle speed screw to fully close the throttle then do the Groove. Ok fine- but when you install and set curb idle this places the throttle disc/plate into the groove.
Might it not be better if we leave the idle speed screw alone and groove where the disc is? Maybe I'm forgetting or misunderstanding something--any input is welcomed here!!
Thanks, TracyG