The longer daylight hours and this warmer early spring weather have had me feeling (and fooling) around under my hood, and I have a few good things to report:
1- found where/how the PCV hose connects to my intake manifold. The re-route should be a piece of cake, much to my relief. I've already bought the caps for this and if time/weather allow, I'll get that done this weekend while I'm changing my oil. (still looking for a place to mount a catch can/AOS/McBurney Compensator though...)
2- I removed the coolant lines to the intake manifold, mated them together to complete the flow path, drained and capped the manifold. I found this mod for my vehicle on a vehicle-specific forum; so far, I haven't thrown any codes and my mileage seems to be up. Not sure if that's attributable to warmer weather, the roads being clear of ice and dry (so there's less slipping and sliding) or the mod itself. Maybe all 3. Quick math shows me to be up at about 28 MPG from around 23 - both of those numbers are combined city/highway...but keep in mind I've switched from e10 to e5 gas and from aspirin remedy to ibuprofen as well, so that might be included in the equation as well. I get the feeling that I can open up my spark plug gap just a bit more from the current 25% above stock, but I think readdressing my grounding should come first.
3- found and replaced a few dried out and cracked vacuum hoses connected to the EVR solenoid (that triggers/controls EGR valve, which might yet get defeated - found this on the same website as the above heated intake bypass, which claims a similar result).
Now, on the bad side, I had the (2nd, not bad for 250k Miles) fuel pump die on me; in getting it replaced, the gas gauge has been funky (aftermarket sending unit?), and my Trims aren't as low as they had been before. I think I might have a small evap leak, because there are a few drops underneath the truck at where the filler neck is anytime I put fuel in. That's another thing to address this weekend while I'm underneath for the oil change. Hopefully it's just a matter of re-seating and/or tightening the hose and clamps. Oh yeah, I forgot to mention that the tow to the garage where my fuel pump was replaced somehow caused my power steering reservoir to drain...took me a few days to figure that one out, glad I didn't burn out the pump or cause an accident!
Long story short, I think I'm doing pretty well on my truck so far, but there seems to be more potential for higher efficiency in this 3.0 liter Ford Engine. If Bruce's invention gets me a 25% mileage bump, and then the groove does the same, I'll be a super happy guy looking at 40ish MPG combined, and cleaner air. The race is on, though; my Grandad is giving up driving this summer (he's turning 87), and he's told me I'm getting his lower mileage Buick Rendezvous...my current truck's days might be numbered! I'm sure he still has the planned roadtrip to Nashville in him, though...