OK now this 96 supercharged Toyota Previa is Grooved, and back down the road. I got a reman. TB from Ebay, and Grooved it before Alex came to town. The Groove itself came out very good, a good full depth Groove. The bit fits pretty tight too, only a little side play when seated in the Groove. I did a lot of Epoxy work, to back fill possible breakthroughs, and control the IAC circuit. There actually were no breakthroughs, though I think it came close in spots.
Once Alex got here yesterday, I set to work on it. First, I re-gapped the spark plugs from 0.044" thousandths up to 0.052" thousandths. Then I swapped out the original TB for the Grooved one. The ECU went thru the normal battery disconnect, and then a re-learn drive sequence. I did not touch the PCV system on this vehicle. IT's a really different animal....
To get to the spark plugs requires removing the passenger seat entirely, then pulling back carpet, and removing an access hatch in the floor. Then a cover comes off the engine and the plugs are right there.
So far, so good. Replacing the TB, though.....was an ordeal. You raise the front hood, and it's visible down there on the right side, under the intake duct, and a maze of pipes and hoses, EVERY step of working on it, was difficult. Bad angles, cramped space, just basically No Fun. By far the hardest TB Ive seen yet to R/R. You really can't see the whole engine, and there are some different things about it. Like, it has two air inlet ducts, one to the TB from the air filter box and MAF. And another one heading back into Can't-see-it-land, that when the engine is revved, you can see the supercharger clutch engage, and hear an air whoosh sound in it. I won't even try to describe what is going on with the various tubes and hoses, some of it is Deviant.
The owner, Alex, is going to have some other issues looked at by a Mechanic he knows. But this Groove job Worked. I drove it before swapping TB's, and drove it on the re-learn sequence. Decent boost in off-idle torque, it has a really nice deeper exhaust note now. Oh, and- did I mention, the tailpipe now has
NO SMELL!!!
Alex had had the cat. converter and both O2 sensors replaced recently, and I noticed some converter smell yesterday before the install. This tailpipe reminds me of the one in Ron's driveway 4 yrs ago, just hot moist air, that's it!! A BIG indicator of success, both a power boost and clean exhaust.
I was amazed at how much power is in this Toyota van. With the Supercharger, I opened the throttle to about 3/4 open on the relearn drive, and it just goes Hyperspace!
Worth in the end for the torture session
Tracy G