Here is the story so far, on a Groove By Mail job on a 2008 Honda Ridgeline 3.5L V6 VTEC TB. It's a DBW type throttle body, with a small black MAP sensor down on it's side. There was the black carbon stain at the throttle plate, and this TB has a factory set idle stop screw with yellow paint on it. It looks like the Mfg. of this TB sets the plate to the normally closed hot engine idle position, and that's the plate's default/engine off position. The plate is just open from being totally closed, like the way a carburetor or cable drive TB is.
But to be on the safe side, I put paper and a business card on the opposite side of the Groove, to hold the plate several degrees open from it's stop position. This will prevent idle RPM issues. The Groove power increase will kick in just a bit off idle.
I used the new large size Carbide Super bit, as included in the new PL Kits. IT's amazing how much easier these new bits cut! I still stop the Dremel after each cut and submerge the bit in oil, but the Super bit just doesn't get as hot as the old ones.
I epoxied the outside expecting the bit to cut through, and it did. Another area of concern is the thin spot at the MAP sensor well, I marked this area in the bore with Sharpie pen, and switched over to the medium super bit for this area. It broke through to the MAP well anyway, leaving a tiny pencil point hole. I switched back to the large bit to finish the right side, but held back from going full depth here, as it is over the electric motor section, a breakthrough here would be a real problem.
I put a small bit of epoxy into the bottom of the MAP well and filled the hole OK, making sure to leave enough room for the MAP sensor to fully seat in the well. Worked out fine! The large bit breakthroughs into epoxy, and the black dot of MAP well fill are visible in my usual mediocre pics.
Careful examining of any TB you are Grooving is uber important. And again, the new carbide Super Bits are the bomb for Grooving!
This TB goes out to Michael K, along with the complete instructions for install and the Power System mods. I'll post up any feedback Michael gives.
Tracy G