Man, am I STOKED!
After 6 1/2 years of Grooving my own old rides, plus doing over 35 Gadgetman Groove jobs for others...I finally got to Groove a modern vehicle of my own.
Wow- just Wow!
I will try to restrain myself, but it's gonna be hard. My '02 Outback Groove job and IAC mod combo, along w/ the PCV re-route I posted a few days ago- well...
Holy Personality Change, Batman!
hint: This Stuff Really works.
I'll start with the Idle Air Control Valve (IAC) mod on this cable-drive TB. First, here's the TB:
This TB has the IAC valve mounted in a bore. Incoming air enters a port above the throttle valve, opposite side to the Groove, that connects to the IAC valve bore at it's bottom. IAC black resilient pintle valve extends or retracts to vary the air to the engine, controlling idle RPM via the ECU.
The throttle plate is closed at idle, so Idle RPM is dependent on the IAC system. There's also a hose nipple for the EVAP system hose, this nipple also opens to the IAC valve chamber bore. IAC valve output airflow including EVAP vapor, goes to a separate passage that opens into the intake plenum, downstream from the TB. So there's no concern of this airflow disturbing the air coming past the throttle plate/Groove interface.
This mod is about restricting overall flow allowed to pass the IAC valve, since when the IAC valve is open it acts like a vacuum leak. The IAC must still be allowed to function, we just want to restrict it to an extent.(to control the resulting "vacuum leak"). Note that IAC's are usually not found on Drive By Wire TB's-- only cable drive ones.
My method here is just like how I've done it on several GM TB's First fully clean the TB, IAC passages, and carefully clean the IAC valve and black resilient pintle. Next the round port that goes from the IAC chamber to the downstream passage, is roughed up w/ a drill bit, to give the JB Quick epoxy a better grip.
Then I use a hose that closely fits the bore the IAC goes into, and put several wraps of clear box tape on the end. This will seal the IAC valve bore, and give a base to the epoxy for it to set up on. but the epoxy won't stick to clear box tape.
Shove the wrapped hose into the IAC bore tightly, check it's fit and seal. Then fill the round outlet port w/ JB Quick, to just fill it and no more. After the epoxy sets up I drill a hole thru the epoxy, to connect IAC chamber to the outlet port exit. Resulting decrease in outlet port diameter gives the desired IAC restriction. Worked out well--after Grooved TB was installed, at cold start idle RPM was just over 1000 RPM, down from stock 1200. Idle RPM's decreased to 750 or so as warm up progressed. Closed throttle RPM's remained as before the mods.
I have 2 more pics to show final result, I'll try to add 'em later, seems I hit max pic's allowed.
I'm giving the tiresome details here, so that other G-Men might benefit.
Tracy G