Hi Ken, I had more time to study the pics of this Buick TB. The bore wall right under where the Groove would go looks dangerously thin, alright. But I've got an idea that might work.
With the IAc pulled, you can study the config. of the entire IAC port. IF the shape of the upper section where the IAC valve goes allows it-- It could be possible to fashion a port-in-a- port using a piece of copper tubing. A piece of 1/4" ID, or whatever similar ID, tubing goes into the IAC port. Bent in a shape that has it against the outboard wall of the port's exit. This to allow epoxy fill in the lower port, to backfill under the Groove area. I cant say exactly, since I don't have it in my hands- but bent into sort of a letter J shape might be it. If alignment can be discovered, and marked w/ a Sharpie, maybe instead a complete fill of the lower IAC port, then drill the new port out. Clear box tape over card stock, and taped over rubber hose, work well when making epoxy dams/ molds, etc.
Another obvious benefit to this is to reduce airflow interference w/ the Groove waveform from the IAC exit port.
That's what come up with from what I see, Ken. Thanks for all your posts over the years, and Merry Christmas!
Tracy G