Hi Lincoln, great pics a big help!
I have another request, can you give us a pic of the mounting flange on intake man. where this TB mounts, w/ TB off? Also one of bottom view TB w/ throttle fully closed.
Reason is I'm trying to understand the 3 nipples on this TB. Can you identify what each nipple connects to? I'm not familiar w/ this one. Kinda looks like nipples are for EVAP canister purge, PCV and...? I guess there is an opening on intake flange matching that square looking opening w/ big nipple upper right corner in pics.
The black thing w/shaft w/a pintle on end extending into TB from top side is the Idle Air Control, IAC. To optimize this TB's Groove--that rectangular opening at edge of casting just left of center below throttle blade--that opening needs sealed off w/ epoxy. The IAC needs to still function. It admits air around the closed throttle plate at idle to maintain idle RPM. IAC opens/closes pintle to vary airflow according to engine loads and conditions. AND many IAC's never fully close even off idle RPM. This functionally is same as a vacuum leak!
BUT notice this one, IAC dumps air right in area of Groove, almost at center. So the rectangular IAC port/opening needs filled in w/ epoxy, and a narrow trench cut from the IAC void around the epoxy dam, over to the axle shaft area, to add air in for idle RPM.
But I'm assuming based on what I see. IF ya give us the pics I'm requesting, and description of what these 3 nipples go to, then I will firm up my advice.
Man I need to learn how to do Graphics so I can show what takes so many words, a picture is worth 1000 words!
Lastly this one will take the Large bit, and should give Dramatic results.
Meantime, Lincoln, buddy STUDY the Training Manual, ans spend as much time as ya need on the Site here to get a good grasp of how Grooving is done. The technique to do a proper IAC re-route for this one is a bit sophisticated, but not that hard, once you understand the concepts.
Tracy G