Hi Justus, glad ya fixed the rear O2 sensor!
Throttle plate shaping, to me, well I would only do it on a thick enough throttle plate, like the big GM Vortec V8 TB's. My Subie's Hitachi carb plate is THIN brass, WAYY to thin for that.
My Subie acts just like yours w/ more power at cold engine, when it's in open loop and O2 isn't heated up yet. Yours should be a heated O2, mine is the early one-wire type (1985).
When I first bought it--it was SLOW, I mean molasses-in-January slow. Engine seized 2 piston skirts 5 months later. Rebuilt engine, and a year later, started again. I had to get creative in search of gains: emissions inspections and lack of aftermarket support for THIS engine.
Notice how hot-rodders and Rice-Tuners can use lotsa bolt-on parts. This car has to get past emissions visual tampering check at smog time, and about only direct bolt on part is a Weber carb, but that would fail inspection! (I'm told the laws have changed here, may be able to eliminate smog check due to age, just pay more to register it.)
Still thinking about Weber swap, I'm already married to this ride, paid for it several times over w repairs/upgrades...Weber 32/36 DGEV looks Groove-able might need epoxy buildup around carb primary bore. Also thinking of changing cat's this has 2 of 'em, roll dice spend $$ just to see if it works!?
I use semi-synthetic oil, full synth. too likely to cause leaks, an issue on older Subies! 44PSI tires at 48 PSI to cut rolling resistance. Airtabs on rear body to cut aero. drag. XADO engine treat. in oil friction/wear reduction. Plasma Jet Ignition w/Torquemaster plugs( a SERIOUS project, I proved it gives benefit, but prob. $500 and hours&hours of research and install time). Turbo-style muffler larger cat-back exh. pipe.
HAFC HHO generator, doesn't do much, but hey it's already there, only add distilled water, special electrolyte still works 3 yrs in there. Dan Merrick's Merrick's Gas HHHN another option but more$$$.
Latest mod is weirdest one by far--a Hologram encased in plastic firmly taped to bottom of gas tank. Ran across this yrs. ago wrote off as BS. Found much more info about it recently, let me tell ya, this science/concept will twist your head. A Hologram causing changes in behavior in physical matter...??
Huh? Quantum Physics, electron tunneling and quantum absorbtion theory in practice. It's stupid-easy to install, but expaining how/why it works, well it feels like explaining witchcraft. The lead scientist of this program claims to have Thousands of applications for this.
Main thrust for this hologram is emissions reduction. Takes time for an older car (mine) to clean out and exhaust to clean up, the newer the car the faster the results. My Subie has always had multiple idle quality disorder, has mind of its own, idle quality can change one stoplight to next, has always bugged me. Hologram has been on there about a month. Started noticing that idle quality has smoothed out considerably, much less variation now. Power seems a bit better too. (but hard to rule out my own mindset here). Exhaust seems to smell less as well. Seems to be causing benefits, but full effect might take more time. MPG, well I will have to do another Orange Test to see.
We Americans are conditioned to Instant Gratification. You can have one cookie now, or wait a while and get two...
So I would say: The Groove itself gave excellent instant results once properly done. Ignition mods helped significantly. Tire press. helps too (Freebie!) XADO and the hologram sticker are improving engine "personality", more low-end torque than before I shift the 5 speed up earlier now.
It's challenging to get more from a stodgy Subaru. Think in terms of Systems, and how they work. Now that you have improved the idle RPM and the rear O2, maybe a re-learn? Everything costs $$ gotta decide cost/benefits.
I told Ron and still believe-the Groove was/is the single most Effective mod I've ever found!
Thanks Again, Ron!!
Tracy G