Difficult vehicle, sure, my Subie. Under-powered, feedback carb. w/iron TB base, uncommon, un-popular no trick regular aftermarket parts, almost no-one plays w/ 'em,....
So I not only Grooved it but "kicked over every trash can in the neighborhood" looking for gains. Now it freaks Mechanics out... While it's true you cant make a Silk Purse from a sow's ear, you can make a neato fanny pack...
Either there is still a ghost hiding in this Mazda, or it's just tired. Either way it's one heck of a Teacher. Sorry Karl I'm lazy about re-reading this thread, but did you ever do a compression test or leak-down test? Wondering about engine's basic condition.
Your Mazda, my Subie, and others' experiences related on this great forum have reinforced an idea that it Matters what you Start with. Power-to-Weight ratio, throttle response, available torque, how many Miles on the clock, well just what kind of volant ear are ya workin' with.
Also what about the transmission, again I forget, auto or stick? could there be slippage?
When I was attempting Alchemy w/ my Subie I thought in terms of: Gains Vs. Reducing Losses. Losses are things like low tire press., too much junk weight in trunk or bed, driving habits, tranny slippage, wheel bearing drag, aerodynamic drag, fat tires instead of skinny ones, windows down instead of up, coasting downhill or to a traffic light in neutral (with a Stick NOT an automatic), internal engine friction losses, friction or drag of any kind, etc.
So it's a thought exercise first. You have to be willing to go Out Of Your Way to get gains, philosophiclly. Karl, you
Sure Have!!
I run tires rated at 44 psi max, at 48 psi. I have treated my engine w/ XADO from Ukraine. I installed a set of Airtab airfoils on rear of Subaru. Try not to keep too much stuff in the cargo area. I use Neutral gear when possible according to conditions (5 spd stick).I avoid downshifting to use engine braking as that creates a high vacuum condition that can pull oil thru valve guides into combust. chambers--I use the Brakes instead! ( My engine-rebuilt bottom end new pistons/rings/bearings but only new valve guide seals no Valve Job!) I try to keep windows rolled up or nearly so. I use A/C very infrequently. And I try not to use too much brand X no-name Gasoline. I use Regular 87 octane but stick to Shell, Chevron mostly.
Back to your Mazda Karl, I'd guess that blue line running to rear is for EVAP system from gas tank. I'm still wondering about switching to synthetic oil with high miles, you aren't seeing increased oil leaks/consumption w/ synthetic? Synth. oil is preferred, but can cause issues if switched to after high mileage accumulation. What about the Catylitic converters, in OK shape? Can check temps w/ an infrared thermometer after driving a few miles should be over 600 deg F to "light off". If getting clogged will cause higher back press., any muffler shop can advise, go to 2 or more if in doubt of their opinion.
all I've got right now, good luck, keep swinging the hammer Karl buddy!
Tracy G